Description
This inline continuous annealing machine for rod breakdown machine is ideal for annealing 1.2-4.0mm copper rods and brass rods. The continuous annealing line consists of inline annealer, electric control system and cooling fluid circulation system.
Features
1. DC annealing and digital voltage control ensure uniform elongation after wire annealing.
2. Segmented annealing with separate sealed steam protection system and reliable drying and cooling system to ensure high-quality wire surface.
3. Characterized by high overall performance, this inline continuous annealing machine is especially suitable for continuous annealing of conductors.
4. Driven by imported high-quality flat belt, this continuous annealing line enjoys stable performance and low noise.
5. Compact design for fast installation and space-saving, and upgraded design on the basis of advanced equipment.
6. This inline continuous annealing machine enjoys maximum wire drawing speed of 1500m/min.
7. Sufficient supply of spare parts and responsive technical support.
8. Anti-corrosion design of the annealing container reduces costs of maintenance and replacement.
9. Models of single wire and double wire are available.
Technical Specifications
Item
|
Specifications
|
TH5000
|
STH8000
|
Wire diameter
|
1.2 ~ 4.0 mm
|
1.2 ~ 3.2 mm × 2 wires
|
Max. mechanical speed
|
1500m/min
|
1500m/min
|
Outside diameter of die
|
25mm
|
25mm
|
Max. annealing current
|
DC 5000A
|
DC 8000A
|
Max. annealing voltage
|
DC 60V
|
DC 60V
|
Annealing power
|
400KVA
|
560KVA
|
Steam generator power
|
18 kw
|
18 kw
|
Steam
|
20 kg/h
|
20 kg/h
|
Overall size (L × W × H)
|
4250 × 1450 × 2500mm
|
4250 × 1600 × 2500mm
|
Net weight (kg)
|
5100
|
5800
|
Annealing Speed (m/min)
Annealed wire size
|
Speed (m/min)
|
Elongation after annealing
|
TH5000
|
STH8000
|
Material
|
Copper
|
1.2mm
|
1400
|
1400
|
25 ~ 33%
|
1.6mm
|
1200
|
1200
|
28 ~ 33%
|
2.0mm
|
1000
|
1000
|
28 ~ 33%
|
2.6mm
|
850
|
850
|
28 ~ 33%
|
3.0mm
|
700
|
700
|
28 ~ 33%
|
3.5mm
|
500
|
500
|
28 ~ 33%
|
4.0MM
|
350 - 400
|
350-400
|
28 ~ 33%
|
Working Requirements
1. Ensure that the workshop has enough space, with minimum height of 4-5 meters.
2. Convenient raw material supply nearby.
3. Qualified staff is kept for the installation, operation and maintenance of this high speed rod breakdown machine.
4. Well-sealed annealing liquid circulating pipeline.
5. This continuous annealing line requires stable and sufficient water, power and compressed air supply.
6. Our inline continuous annealing machine works together with 10-ton (at least) crane, vapor generator, air compressor, wire threader, wire drawing dies, wire drawing lubricant, gear oil and heat exchanger.
Note
1. Please refer to your own requirements on production capacity when choosing the machine.
2. This inline continuous annealing machine is not suitable for annealing aluminum and aluminum alloy rods, as well as carbon steel and stainless steel rods.
3. Please carry out daily check and maintenance according to requirements.
Case
In November 2013, copper inline continuous annealing machine was installed at ACL Cable Company, Kenya.
