Description
Our continuous annealing machine for intermediate drawing machine is ideal for annealing 0.6-2.76mm copper rods and brass rods. The inline continuous annealer is made up of the annealer, electric control system and cooling fluid circulation system.
Features
1. DC annealing and digital voltage control ensure uniform elongation after wire annealing.
2. Segmented annealing with separate sealed steam protection system and reliable drying and cooling system to ensure high-quality wire surface.
3. Characterized by high overall performance, this continuous annealing machine is especially suitable for continuous annealing of conductors.
4. Driven by imported high-quality flat belt, this inline continuous annealer enjoys stable performance and low noise.
5. Compact design for fast installation and space-saving, and upgraded design on the basis of advanced equipment.
6. This continuous annealing machine enjoys maximum wire drawing speed of 1800m/min.
7. Sufficient supply of spare parts and responsive technical support.
8. Anti-corrosion design of the annealing container reduces costs of maintenance and replacement.
9. Models of single wire and double wire, horizontal and vertical types are available.
Technical Specifications (horizontal design)
Item
|
Specifications
|
TH3000
|
STH3000
|
Wire diameter
|
0.6 ~ 2.78 mm
|
0.6 ~ 1.6 mm × 2 wires
|
Max. mechanical speed
|
1800m/min
|
1800m/min
|
Outside diameter of die
|
25mm
|
25mm
|
Max. annealing current
|
DC 3000A
|
DC 3000A
|
Max. annealing voltage
|
DC 60V
|
DC 60V
|
Annealing power
|
230kVA
|
230kVA
|
Steam generator power
|
9kW
|
9kW
|
Steam
|
13kg/h
|
13kg/h
|
Overall size (L × W × H)
|
3050 × 1800 × 2200mm
|
3050 × 1900 × 2200mm
|
Net weight
|
3200kg
|
3500kg
|
Annealing Speed (m/min)
Annealed wire size
|
Speed (m/min)
|
Elongation after annealing
|
TH3000
|
STH3000
|
Material
|
Copper
|
0.6mm
|
1500
|
1400 × 2 wires
|
18 ~ 30%
|
0.9mm
|
1300
|
1200 × 2 wires
|
18 ~ 30%
|
1.2mm
|
1200
|
1000 × 2 wires
|
25 ~ 33%
|
1.6mm
|
900
|
700 × 2 wires
|
28 ~ 33%
|
2.0mm
|
600
|
/
|
28 ~ 33%
|
2.6mm
|
400
|
/
|
28 ~ 33%
|
Technical Specifications (vertical design)
Item
|
Specifications
|
TH1000
|
TH2000
|
TH2000A
|
Wire diameter (mm)
|
0.4 ~ 1.2
|
0.4 ~ 1.6
|
0.4 ~ 2.0
|
Max. mechanical speed (m/min)
|
2000
|
2000
|
2000
|
Outside diameter of die (mm)
|
Φ25
|
Φ25
|
Φ25
|
Max. annealing current (A)
|
1000
|
2000
|
2200
|
Max. annealing voltage (V)
|
60
|
60
|
60
|
Annealing power (kVA)
|
84
|
173
|
195
|
Steam generator power (kW)
|
6
|
6
|
9
|
Steam (kg/h)
|
12
|
12
|
12
|
Overall size (L × W × H) (mm)
|
1350 × 1600 × 2640
|
1350 × 1600 × 2640
|
1350 × 1600 × 2840
|
Net weight (kg)
|
1880
|
1880
|
2000
|
Production Speed
Annealed wire size
|
Speed (m/min)
|
Elongation after annealing
|
TH1000
|
TH2000
|
TH2000A
|
0.4mm
|
1600
|
1600
|
1600
|
18 ~ 30%
|
0.8mm
|
1500
|
1500
|
1500
|
18 ~ 30%
|
1.0mm
|
1000
|
1200
|
1300
|
25 ~ 30%
|
1.2mm
|
800
|
1100
|
1100
|
25 ~ 33%
|
1.6mm
|
……
|
700
|
800
|
28 ~ 33%
|
2.0mm
|
……
|
……
|
400
|
28 ~ 33%
|
Working Requirements
1. Ensure that the workshop has enough space, with minimum height of 4-5 meters.
2. Convenient raw material supply nearby.
3. Qualified staff is kept for the installation, operation and maintenance of this high speed rod breakdown machine.
4. Well-sealed annealing liquid circulating pipeline.
5. This continuous annealing machine requires stable and sufficient water, power and compressed air supply.
6. Our inline continuous annealer works together with 5-ton (at least) crane, vapor generator, air compressor, wire threader, wire drawing dies, wire drawing lubricant, gear oil and heat exchanger.
Note
1. Please refer to your own requirements on production capacity when choosing the machine.
2. This continuous annealing machine is not suitable for annealing aluminum and aluminum alloy rods, as well as carbon steel and stainless steel rods.
3. Please carry out daily check and maintenance according to requirements.
Case
In March 2015, inline continuous annealer for double wire intermediate drawing machine was installed at MEGA Cable Company, Malaysia.
